Grilled Vegetable Sandwich with Fresh Mozzarella and Basil Aioli

The Ultimate Grilled Veggie Sandwich is a satisfying vegetarian choice that’s healthy, filling, and full of flavor. Even meat lovers will enjoy this one. If you’re seeking other standout sandwiches, try the Grilled Shrimp BLT Panini or the Spinach and Artichoke Dip Cheese Melts.

A sandwich stacked with sliced eggplant, yellow squash, bell peppers, zucchini, red onions, portobello mushrooms, mozzarella and basil.

I adore a big pile of grilled vegetables—fresh, seasonal produce from the market or homegrown. Vegetables brighten my day and are always welcome in my kitchen.

In my ideal world I’d have a huge garden full of vegetables, herbs, and flowers. From common zucchini to hearty mushrooms, everything thriving together would be a gardener’s dream.

One eggplant, two yellow squash, one bell peppers, two zucchinis, one red onion and two portobello mushrooms in a baking sheet.

I don’t have the greenest thumb, but my partner does. He’s the one who used to tend our garden and grew wonderful produce. Maybe it’s time to start it up again—fingers crossed he reads this!

all the veggies sliced and grilled over platinum foil

When grilling vegetables I like to marinate them briefly—just a few minutes is enough. I typically mix extra virgin olive oil with balsamic vinegar, salt, and black pepper. Occasionally I add minced garlic and chopped rosemary. This quick marinade adds bright, subtle flavor that elevates the veggies without overpowering them.

Side shot of two Grilled Veggie Sandwiches.

For this grilled veggie sandwich with fresh mozzarella and basil aioli, pick the vegetables you enjoy. If mushrooms aren’t your thing, leave them out—use whatever you like. An outdoor grill or a grill pan both deliver excellent results; I use a grill pan year-round for the convenience and those perfect grill marks.

Close-up of the sandwich showing the grilled veggies and mozzarella.

The basil aioli is simple to make and adds a bright, herbal creaminess to the sandwich. A blender or food processor is all you need, and the aioli also works well as a dip or to accompany grilled meats.

Shot of one Grilled Veggie Sandwich.
Loaded with marinated grilled vegetables, fresh mozzarella and basil aioli.

The Ultimate Grilled Veggie Sandwich — with Fresh Mozzarella and Basil Aioli

This grilled veggie sandwich is a masterpiece: marinated grilled vegetables, fresh mozzarella, and an easy, flavorful basil aioli.
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Kathy McDaniel
Prep 10 mins
Cook 25 mins
Total 35 mins
Makes 4 servings

Ingredients

  • 1/4 cup extra virgin olive oil
  • 3 tablespoons balsamic vinegar
  • Salt and ground black pepper to taste
  • 2 medium zucchini, sliced lengthwise into 1/2-inch-thick rectangles
  • 2 medium yellow squash, sliced lengthwise into 1/2-inch-thick rectangles
  • 2 medium bell peppers (red, orange and/or yellow), seeded and quartered
  • 1 small eggplant, sliced into 1/2 inch rounds
  • 1 small red onion, sliced into rounds
  • 2 portobello mushrooms
  • 8 ounces fresh mozzarella, sliced
  • 8 slices wholegrain or sourdough bread, or 4 ciabatta rolls

For the Basil Aioli

  • 3/4 cup mayonnaise
  • 3/4 cup fresh basil leaves (packed)
  • 2 garlic cloves, roughly chopped
  • 1 tablespoon fresh lemon juice
  • Salt and pepper to taste

Instructions

  1. Place a grill pan over medium-high heat or heat an outdoor grill to medium-high.
  2. Mix the olive oil and balsamic vinegar and pour over the vegetables. Toss to combine and season with salt and pepper. Marinate 10–30 minutes.
  3. Working in batches, grill the vegetables until tender and lightly charred, flipping once. About 8–10 minutes for bell peppers; about 7 minutes for yellow squash, zucchini, eggplant, onion, and mushrooms. Remove and set aside.
  4. Toast the bread on the grill or in a toaster. Spread each slice with a layer of basil aioli.
  5. Layer grilled vegetables on the bottom half of the bread, top with sliced mozzarella, close the sandwich with the aioli-spread top half, press gently, cut in half, and serve.

To Make the Basil Aioli

  1. Combine mayonnaise, basil, garlic, and lemon juice in a blender or food processor. Process until smooth. Season with salt and pepper to taste.

Nutrition

Calories: 801 kcal, Carbohydrates: 43 g, Protein: 22 g, Fat: 60 g, Saturated Fat: 14 g, Cholesterol: 62 mg, Sodium: 932 mg, Potassium: 962 mg, Fiber: 6 g, Sugar: 14 g, Vitamin A: 2905 IU, Vitamin C: 112.9 mg, Calcium: 415 mg, Iron: 3.7 mg

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